The JWZ-BM05D/12D/20D Double Station Blow Molding Machine is an efficient and precise plastic container production equipment, widely used for manufacturing plastic containers in various sizes, ranging from 1L to 5L. It is especially suitable for producing plastic containers such as engine oil bottles, lubricating oil bottles, coolant tanks (1L–5L), as well as 100ml to 5000ml bottles for milk, soy sauce, rice wine, shampoo, shower gel, detergent, and other cleaning products.
The blow molding process involves extruding or injection molding thermoplastic resin to create a semi-molten tubular parison, which is then heated to a softened state and placed in molds. Once the mold is closed, compressed air is injected into the parison, inflating it inside the mold cavity to form the hollow product.
The JWZ-BM05D/12D/20D features a double-station design, allowing for the simultaneous production of two products, greatly improving production efficiency. Additionally, the machine can be customized with a variety of options, including multi-layer co-extrusion, liquid level extrusion, automatic edge trimming, edge trimming online conveying, online leak detection, automatic conveying, and packaging. These features help reduce labor costs and significantly improve production efficiency.
Key Features:
- Wide Application
This machine is especially suitable for producing 1L to 5L engine oil bottles, lubricating oil bottles, coolant tanks, and other large-volume plastic containers. It can also be used to produce smaller containers ranging from 100ml to 5000ml, such as milk bottles, soy sauce pots, rice wine pots, as well as bottles for shampoo, shower gel, detergent, and other cleaning products. - Energy-Efficient
The JWZ-BM05D/12D/20D Double Station Blow Molding Machine adopts advanced energy-saving technology, reducing energy consumption by approximately 30% compared to traditional machines, helping to lower production costs. The equipment operates with no oil leakage, low noise, and maintains a clean and tidy workshop environment, making it ideal for industries requiring high cleanliness standards, such as food and medical sectors. - Customizable Configuration Options
The machine offers a range of customizable features to meet specific production requirements:
- Multi-layer Co-extrusion: Allows for the production of containers with multiple layers, providing special material properties such as UV resistance and enhanced durability.
- Liquid Level Extrusion: Precisely controls the production of liquid containers, ensuring high quality and accuracy for liquid-filled bottles.
- Multi-Head Extrusion System: The system can be customized based on product size and specifications, improving production efficiency and flexibility.
- JW-DB Hydraulic Screen Changer: A single-station hydraulic screen changer (JW-DB) can be added depending on the raw materials used, reducing downtime and improving efficiency.
- Automation Features to Improve Efficiency
The machine supports a range of automated functions to reduce manual labor and improve overall production efficiency:
- Automatic Edge Trimming: Automatically trims excess material (flash) from the molded products, improving the quality of finished products.
- Edge Trimming Online Conveying: Automatically conveys trimmed flash to designated areas, keeping the production line clean and organized.
- Online Leak Detection: Ensures that each product is thoroughly checked for leaks, guaranteeing the quality and reliability of the containers.
- Automatic Conveying and Packaging: The machine can automatically convey products and package them, reducing manual handling and improving overall efficiency.
- Precision Control and Stability
The JWZ-BM05D/12D/20D is equipped with a high-precision control system that ensures accuracy and stability during the production process. With precise positioning and high running speeds, the machine can produce consistent product quality while enhancing production efficiency.
Working Principle:
In the blow molding process, a tube-shaped parison is extruded and heated to a softened state. The parison is then placed in a mold, and the mold is closed. Compressed air is injected into the parison, which inflates inside the mold cavity, conforming to the mold’s shape to form a hollow product. The continuous extrusion blow molding process ensures high-volume, efficient production and is ideal for mass production needs.
Technical Advantages:
- Energy Efficient: Reduces energy consumption by approximately 30%, helping businesses lower production costs.
- Low Pollution: Operates with no oil leakage, low noise, and maintains a clean environment, meeting the hygiene standards required by food and medical industries.
- High Precision Control: The machine ensures consistent product quality with its precise control system, accurate positioning, and fast production speed.
- Automation Options: Automated features such as edge trimming, online leak detection, automatic conveying, and packaging improve overall production efficiency and reduce labor costs.
- Flexible Configuration: Customizable options to meet various product specifications and raw material requirements.
Conclusion:
The JWZ-BM05D/12D/20D Double Station Blow Molding Machine is an efficient, precise, and environmentally friendly blow molding machine designed for the production of a wide range of plastic containers, including 1L to 5L engine oil bottles, lubricating oil bottles, coolant tanks, and 100ml to 5000ml bottles for products like milk, soy sauce, rice wine, shampoo, shower gel, detergent, and other cleaning products. Its flexible configurations, high precision control system, and energy-saving features make it an ideal solution for manufacturers in various industries. Whether for energy-saving production, automated processes, or ensuring high-quality products, the JWELL Blow Molding Machine meets the needs of modern plastic container manufacturing and helps businesses improve efficiency, reduce costs, and achieve higher production levels.
