Are you seeking an efficient and stable PVC plastic roofing tile production solution? JWELL Machinery’s PVC plastic roofing tile extrusion line (also known as glazed tile/resin tile extruder/plastic tile forming machine) is specifically designed to produce beautiful and durable PVC and ASA composite roofing tiles, perfectly replacing traditional tiles. Plastic roofing tiles are highly favored in the market due to their lightweight nature, waterproof properties, weather resistance, and rich colors. We utilize high-quality ASA and PVC raw materials and advanced extrusion technology to significantly enhance your production efficiency and product quality, helping you gain a leading position in the rapidly growing market.
Material Introduction
ASA Material Characteristics:
- Excellent Weather Resistance: ASA material can withstand harsh weather conditions, ensuring your roofing tiles maintain their color and performance stability over the long term.
- Strong UV Resistance: Significantly improves the anti-aging ability of the roofing tiles, extending their service life and reducing maintenance costs.
- High Mechanical Strength: The produced roofing tiles are strong and durable, effectively resisting external impacts and ensuring building safety.
- Good Surface Finish: The formed roofing tiles have a beautiful appearance, enhancing the overall grade of the building.
PVC Material Characteristics:
- Corrosion and Aging Resistance: PVC material with added stabilizers maintains excellent performance even in corrosive environments such as acid rain and coastal areas.
- Strong Processing Flexibility: The production line can be flexibly adjusted to produce roofing tiles of different shapes and specifications, meeting diverse market demands.
- High Cost-Effectiveness: PVC material offers significant cost advantages, helping you reduce production costs and improve market competitiveness.
- Environmentally Friendly and Recyclable: Adopts an environmentally friendly formula, the production process generates low pollution, and the products are recyclable, aligning with the concept of sustainable development.
Roofing Tile Production Process Flow
- High-Speed Hot and Cold Mixer: Uniformly mixes PVC, calcium powder, additives, and other raw materials to provide high-quality material for subsequent extrusion.
- Conical Twin-Screw Extruder: Melts and plasticizes the mixed raw materials through high temperature and pressure, and performs initial extrusion molding.
- Co-Extruder: Co-extrudes weather-resistant materials such as ASA onto the surface of the PVC base material, enhancing the product’s weather resistance and aesthetics.
- Co-Extrusion Die Head: The precisely designed die head determines the shape and dimensions of the roofing tiles.
- Embossing and Cooling Roller: Embosses the extruded sheet to give it beautiful textures such as imitation glazed tiles and performs initial cooling and shaping.
- Forming Machine: Further precisely shapes the tiles to ensure accurate dimensions and shape.
- Cutting Machine: Cuts the formed tiles into preset lengths.
- Stacking Machine: Neatly stacks the cut tiles for convenient subsequent packaging and transportation.
- Ridge Tile Mold Pneumatic Press: Used for producing accessories such as ridge tiles.
PVC + ASA Glazed Tile Production Line Equipment List
| No. | Name | Quantity |
| 1 | High-Speed Hot and Cold Mixer | 1 |
| 2 | Spiral Loader | 2 |
| 3 | 80/156 Conical Twin-Screw Extruder | 1 |
| 4 | 55/30 Single-Screw Co-Extruder | 1 |
| 5 | Co-Extrusion Distributor | 1 |
| 6 | Co-Extrusion Die | 1 |
| 7 | Embossing Roller | 1 |
| 8 | Forming Machine | 1 |
| 9 | Cutting Machine | 1 |
| 10 | Stacking Rack | 1 |
Advantages of PVC Roofing Tiles:
- Affordable and Practical: Low cost and high cost-performance ratio, suitable for various construction budgets.
- Fire Retardant: Non-flammable material, reaching B1 fire protection standard, effectively inhibiting the spread of fire.
- Corrosion and Durable: Resistant to acid, alkali, and salt corrosion, with a lifespan of more than 3 times longer than zinc sheets, suitable for heavily corrosive environments.
- Strong and Impact Resistant: Resistant to stretching and impact, not easily brittle, and able to withstand harsh weather conditions.
- Weather and Aging Resistant: Added with UV inhibitors, resistant to sun exposure and durable, with a lifespan of up to 30 years or more.
- Low Noise: Reduces rainwater noise by 30 decibels compared to metal roofs, creating a quiet environment.
- Convenient Installation and Transportation: Lightweight and easy to handle, saving time and effort during construction, adaptable to various roof structures.
- Beautiful and Diverse: Bright and long-lasting colors, meet the aesthetic requirements of different buildings.
- Environmentally Friendly and Healthy: It does not contain asbestos or carcinogens, is recyclable, and is in line with green building standards.
Plastic Roofing Tile Extrusion Specifications:
| Extruder Specifications | Conical Twin-Screw SJZ 65/132 / SJZ 80/156 / SJZ 92/188 | Single-Screw JWS 120-JWS130 |
| Raw Materials | PVC, ASA | PC, ASA |
| Product Structure | A/B/C, A/B/A, A/B, A | A/B/A, A/B, A |
| Products | Glazed tile; Wave tile; corrugated; scale; hollow corrugated, Trapezoidal tile, etc | Glazed tile; Wave tile; corrugated; scale; hollow corrugated, Trapezoidal tile, etc |
| Product Thickness | 0.8mm-3mm | 0.6mm-1.5mm |
| Product Width | 850-1200mm | 1300-2100mm |
| Output | 300kg/h-350kg/h | 300kg/h-600kg/h |
We can customize molds according to customer needs to produce specific tile shapes or patterns.
The production line can be flexibly adjusted to produce tiles of different thicknesses, widths, or waveforms.
Customization of different colors or surface treatments is supported.
We provide equipment installation and commissioning services.
We offer operator training.
Our comprehensive after-sales service system includes maintenance, repairs, spare parts supply, etc.
Summary
As a professional manufacturer of plastic roofing tile production lines and synthetic resin tile extruders/plastic tile forming machines, we are committed to providing customers with efficient, intelligent, and environmentally friendly production solutions. With advanced technology and rich experience, we continuously strive to improve quality and efficiency to meet the growing market demand. In the future, we will continue to innovate in areas such as intelligent manufacturing, green environmental protection, and flexible customization, contributing to the building materials industry. If you are interested in our products, please feel free to contact us at any time for more detailed information and customized solutions!
