Seeking to efficiently produce high-quality, eco-friendly WPC door panels? Our PVC WPC Door Panel Extrusion Line is your ideal choice. This advanced extrusion line significantly improves your production efficiency by efficiently and steadily producing custom-sized and colored WPC door panels with widths ranging from 600mm to 1250mm. These panels are widely used in residential, commercial, and industrial applications.
WPC (Wood-Plastic Composite) combines the advantages of wood and plastic, overcoming their respective shortcomings. It is waterproof, corrosion-resistant, and non-toxic, making it a truly environmentally friendly material. We are committed to protecting forests, reducing wood consumption, and improving environmental sustainability. We can also adjust formulas and integrate different materials according to the specific functional requirements of different products. Contact us now for more information!
Door Panel Extrusion Composition and Configuration:
- SJZ92/188 Double-Screw Extruder (with Automatic Feeder)
- Model: SJZ92/188 Double-Screw Extruder
- Function: The twin-screw extruder features a conical design, providing strong material conveying capacity and excellent plasticizing effect. It uniformly mixes PVC and wood powder, and then extrudes them into the desired shapes. The automatic feeder ensures a stable material supply, improving production efficiency.
- Capacity: The extruder can produce at rates of 400-600kg/h, making it suitable for large-scale production.
- Die Head and Extrusion Mould
- Function: Designed specifically for PVC + wood powder materials, the die head and extrusion mould ensure precise extrusion of door panels to the required dimensions and shapes. The high precision and stability of the mould guarantee uniform thickness and excellent surface quality of the door panels.
- Vacuum Calibrating Platform
- Function: The vacuum calibrating platform cools and solidifies the extruded door panels. With vacuum suction and temperature control, it ensures that the panels maintain uniform dimensions and shape during the cooling process, improving production stability and product precision.
- Standard Traction Machine
- Function: The traction machine smoothly pulls the cooled door panels, ensuring they remain free from deformation and material blockage. It stabilizes the transfer to subsequent cutting processes. The standard traction machine can be adjusted to accommodate various door panel specifications.
- Standard Cutting Machine
- Function: The cutting machine accurately cuts the produced door panels to the desired length. The equipment is highly precise, ensuring consistent panel dimensions and smooth, flat cutting edges for high product quality.
- Automatic Unloading Platform
- Function: The automatic unloading platform quickly and efficiently removes finished door panels from the production line and stacks them. This reduces manual labor, increases production efficiency, and minimizes damage caused by manual handling.
- Production Line Length and Footprint: The entire production line is approximately 23 meters in length, and with the automatic robot arm, the total length reaches around 30 meters. The equipment covers an area of about 40-60 square meters, making it suitable for production workshops of various sizes. The total weight of the equipment is around 22 tons, offering high stability and vibration resistance.
- Energy Consumption and Power Requirements: The extrusion line’s total installed power is approximately 225 KW. The energy consumption per ton is about 220-240 kWh/ton, with an electricity cost per ton ranging from 192-210 RMB.
- Door Panel Dimensions: Door panel sizes vary by country. In the Chinese market, door panels are typically divided into sizes of 700mm and 800mm for residential doors, and 900mm, 1000mm, and 1250mm for commercial doors. The shapes of the door frames also vary, with widths typically ranging from 300mm to 1200mm. The weight per square meter of the door panel is typically 12-17 kg/sheet, depending on the thickness and density of the panels.
- Door Panel Cost Calculation: The cost of door panels is calculated as: Door weight (volume × density) × material cost + labor and electricity costs.
- Post-Processing Methods:
- PVC Color Film Coating: Suitable for flat products, this method provides various color and texture options, enhancing both the aesthetic appeal and durability of the door panels. It also ensures water resistance, dirt resistance, and weather resistance.
- Transfer Printing + UV Curing: Ideal for high-gloss and flat products. Transfer printing combined with UV curing creates a fine, long-lasting gloss finish and enhances UV resistance, improving the panel’s durability and visual appeal.
- Vacuum Forming with PVC Sheets: This process is suitable for engraved and flat products. It enables intricate patterns and textures on the panels, especially useful for custom designs. The vacuum forming technique adheres PVC sheets tightly to the panel surface, improving appearance and enhancing scratch resistance.
- Spraying: Suitable for various product types, spraying provides a wide range of color options and surface effects. However, when using this process, environmental considerations must be taken into account, ensuring the use of low-VOC or eco-friendly coatings that comply with environmental standards.
- Auxiliary Equipment: The line includes additional equipment such as the mixing system, circulating water cooling system, air compressors, CNC milling machines, edge banding machines, sanding machines, coating machines, vacuum forming machines, and slotting machines. It also includes fully automated post-processing equipment.
Core Features and Advantages:
- High Production Efficiency: The production line is equipped with advanced twin-screw extruders and automatic feeding systems, ensuring stable material delivery and high production efficiency. The vacuum calibrating platform and precision traction machine maintain product dimensional and shape accuracy while ensuring continuous and efficient production.
- Turnkey Solutions and Overall Project Planning: In addition to providing high-quality equipment, we offer full support throughout the entire process, from production line design to final delivery. This includes factory layout planning, equipment installation, commissioning, and operational training to help customers quickly and efficiently start production.
- High Automation Level: The production line is highly automated, with features such as automatic feeding, traction, cutting, and unloading significantly reducing manual intervention. This not only increases production efficiency but also enhances process stability and safety.
- Premium Door Panel Production: The equipment is equipped with precision die heads and extrusion molds to consistently produce high-quality PVC + wood powder composite door panels. These panels have excellent weather resistance, UV resistance, waterproofing, and corrosion resistance, making them ideal for various environments, while also maintaining an attractive appearance that meets market demand for high-performance door panels.
- Customizable Production Solutions: The equipment supports flexible custom production, allowing customers to adjust the size, color, and other functional features of the door panels according to their needs. Whether for different architectural styles or personalized custom services, the line can easily meet a wide range of requirements.
- Energy Efficiency and Environmental Friendliness: The production line is designed for high energy efficiency, reducing the energy consumption per product unit and optimizing production costs. Additionally, by using PVC + wood powder composite materials, it reduces wood consumption and aligns with eco-friendly trends, effectively minimizing plastic waste emissions, which meets modern sustainable development goals.
Conclusion:
The WPC Door Making Machine / PVC Hollow Door Panel Extrusion Line is a highly efficient, eco-friendly, and highly automated production system for manufacturing wood-plastic composite door panels. It ensures a stable, precise production process while offering flexible configurations and an efficient production system that meets various market needs. Whether for residential, commercial, or industrial applications, this equipment produces high-quality, durable, and aesthetically pleasing wood-plastic composite door panels, helping businesses gain a competitive edge in the market.
