The SPC Flooring Making Machine from JWELL Machinery is a testament to our two decades of professional expertise in the extrusion industry. With over 20 years of innovation and craftsmanship, we have become a trusted name in delivering high-performance solutions for flooring production. This advanced machine combines precision engineering with seamless automation, offering unparalleled efficiency and reliability. Whether you’re producing large volumes or crafting custom designs, the SPC Flooring Making Machine is engineered to meet the most demanding standards while embracing sustainable and eco-friendly practices.
What is SPC flooring?
SPC stands for Stone Plastic Composite (or Stone Polymer Composite).
SPC flooring is an enhanced version of regular luxury vinyl tiles (LVT). Its primary components are natural limestone powder, polyvinyl chloride, and stabilizers, combined in specific ratios to create a very stable composite material.
SPC flooring is considered the new generation of floor coverings, featuring extreme stability, excellent performance, complete water resistance, a high-density solid core, and indentation resistance.
It can be easily installed over various types of subfloors, including concrete, ceramic, or existing flooring.
SPC flooring is formaldehyde-free, making it a completely safe flooring material for both residential and commercial areas.
The SPC core typically consists of approximately 60% calcium carbonate, 20% polyvinyl chloride, and 20% other plasticizer chemicals.
The structure of SPC flooring, from top to bottom, includes a UV layer, a wear-resistant layer, a PVC decor film, an SPC core, and an EVA/IXPE underlay.
Full production processes of SPC flooring
1. Crushing + Milling
During the SPC production process， it will generate some fragment waste materials. The Crusher and Miller can be used to crush and grind these SPC waste materials into powder, which can be recycled into the raw materials for the production of SPC. The recycled SPC material is also a necessary ingredient in the raw material ratio.
2. Mixing
Put the raw materials into a high-speed mixer for hot mixing according to a certain ratio, so that the various materials are mixed uniformly, and the moisture in the materials is removed, and then enter the cold mixer to cool the materials to prevent agglomeration and discoloration. The materials are mixed uniformly by cooling.
3. Extruder
The mixed ingredients are fed into the extruder, where the conical twin screw extrudes the material into flakes through a die. Then, a four-roller or five-roller calender laminates the abrasion-resistant layer and the colored film onto the sheet to form the SPC slab substrate.
4. UV coating
A layer of UV paint is coated on the surface of the SPC board by the UV coating machine, which has the functions of preventing dust and scratching, increasing abrasion resistance, and making the glossy more uniform.
5. Cutting
Use automatic multiple ripsaws to cut the big SPC board into small planks of the required size.
6. Slotting
Through the longitudinal and transverse double-end tenoner slotting machine, four sides edges of the SPC plank after cutting are processed into a certain lock shape. The important thing is that need to choose the suitable click system and the perfect Polycrystalline diamond (PCD) click profiling cutters.
7. V-groove Painting
In a global market, some customers prefer the edges of SPC flooring to be V-groove and painted with paint, similar to the edges of laminate flooring. They think this kind of flooring looks nicer. Of course, this is an optional working process.
8. IXPE/ XPE / EVA underlay laminating
Use hot melt adhesive to stick IXPE / XPE / EVA underlay on the back of the SPC flooring, which can make the flooring have a better sound insulation effect and a better walk feeling. Such products are more high-end.
9. Packing
Choose a packing machine with different degrees of automation according to your needs, and there are fully automatic and semi-automatic machines that can be optional.
What are we offering for the SPC flooring project?
We provide a comprehensive solution for SPC flooring production, covering everything from machinery to raw materials and spare parts. Here’s a detailed breakdown of our offerings:
1. SPC Flooring Full Production Line
Our advanced production line ensures high-quality, efficient, and seamless manufacturing. The complete setup includes:
- SPC Flooring Extruder Machine: Produces rigid core layers with precision.
- Mixer Machine: Ensures even blending of raw materials for optimal quality.
- Crushing & Mill Machine: Processes raw materials into fine particles.
- UV Coating Machine: Adds a durable and decorative UV protective layer.
- Click Slotting Machine: Creates interlocking edges for easy installation.
- Cutting Machine: Cuts panels into accurate dimensions.
- V-Groove Painting Machine: Enhances aesthetics with detailed grooves.
- IXPE/EVA Lamination Machine: Laminates underlayment for soundproofing and comfort.
- Packing Machine: Provides efficient and secure packaging.
2. Raw Materials for Rigid Core PVC Flooring
We supply premium-quality materials for producing durable and visually appealing SPC flooring. Our raw materials include:
- Chemicals:
- PVC SG5
- Stabilizer
- ACR (Acrylic Impact Modifier)
- CPE (Chlorinated Polyethylene)
- PVC Lubricant
- PE Wax
- Other Components:
- Wear-Resisting Layer: Ensures durability and scratch resistance.
- PVC Decor Film: Adds vibrant designs and textures.
- IXPE/EVA Underlayment: Provides soundproofing and cushioning.
- UV Paint: Enhances the flooring’s appearance and longevity.
3. Spare Parts for the SPC Flooring Manufacturing Line
To ensure uninterrupted production, we provide a full range of high-quality spare parts, including:
- PCD Cutters and Saw Blades: For precise cutting and finishing.
- Extruder Moulds: Shapes the core layer during extrusion.
- Surface Rollers: Ensures a smooth and uniform finish.
- Screw & Barrel: Critical for the extrusion process.
- UV Rollers and Lamps: Essential for applying the UV protective coating.
Comprehensive Features of the SPC Flooring Production Line
1. Advanced Extrusion Technology
At the core of this production line is the PVC Tile Extruder, specially engineered for high plasticization and consistent output. Its screw design ensures uniform melting and coloring, crucial for producing flawless SPC flooring products.
2. High-Precision Roller Calendering System
The SPC flooring extrusion line incorporates a three-roll、 four-roll、five-roll calendering system that bonds the PVC base material, wear layer, color film, and other layers in a single heating and lamination process. This eliminates the need for glue, reducing waste and ensuring a clean, eco-friendly operation.
3. Flexible Mould and Roller Design
- The double throttling mould head enables precise sheet thickness adjustments.
- Rollers can be arranged in vertical, horizontal, or adjustable configurations, providing flexibility for various sheet specifications.
4. Superior Temperature Control
With ±1°C temperature precision, the SPC flooring machine ensures consistent plasticization, smooth surfaces, and accurate thickness across all products.
5. Simplified Embossing and Lamination
The embossing tracking system ensures even depth and perfect surface texture. This system is optimized for specialized SPC flooring formulations, reducing shrinkage and bending while enhancing durability and aesthetic appeal.
Advantages of JWELL’s SPC Flooring Extrusion Line
1. High Automation and Efficiency
The SPC Flooring Production Line integrates multiple processes, including extrusion, calendering, embossing, and lamination, reducing labor and time costs.
2. Eco-Friendly and Sustainable
This flooring machinery employs a heat-based bonding process, eliminating harmful adhesives. The materials used are recyclable, supporting sustainability goals and reducing the environmental footprint.
3. Robust and Durable Design
JWELL’s machines are built to last, with advanced engineering that minimizes maintenance and ensures long-term stability and performance.
4. Enhanced Product Quality
The machine produces SPC flooring with superior strength, water resistance, and fireproof properties, making it ideal for various applications, including homes, offices, schools, supermarkets, and hospitals.
5. Easy Maintenance and Operation
Simplified machine structures and intelligent systems allow operators to quickly adapt and perform maintenance tasks, minimizing downtime and maximizing productivity.
Applications of SPC Flooring
The SPC flooring produced by the SPC Vinyl Flooring Making Machine is known for its durability and aesthetic versatility. Its key applications include:
- Residential Spaces: Living rooms, kitchens, and bathrooms.
- Commercial Spaces: Offices, retail outlets, and showrooms.
- Public Buildings: Schools, hospitals, and libraries.
- Industrial Use: Warehouses and high-traffic areas requiring robust flooring.
Why Choose JWELL Machinery for SPC Flooring Making Machine?
1. Industry Leadership
JWELL Machinery is a trusted name in the industry, known for its innovation in SPC flooring extrusion lines and flooring machinery. With proven technology and a commitment to excellence, JWELL sets the standard for quality.
2. Comprehensive Solutions
From SPC floor machines to turnkey project support, JWELL offers customized solutions tailored to your production needs.
3. Cutting-Edge Features
The SPC Flooring Extrusion Line manufactured by JWELL incorporates the latest advancements in automation, energy efficiency, and sustainability.
4. Global Reputation
JWELL Machinery has established itself as a global leader, delivering high-performance machines to clients worldwide.
Transform Your Production with JWELL’s SPC Flooring Making Machine
Whether you’re looking to scale up production or enhance product quality, JWELL’s SPC Flooring Making Machine, PVC Tile Extruder, and related SPC flooring extrusion lines are designed to exceed expectations. These machines are not only efficient but also versatile and durable, providing unmatched value for flooring manufacturers.
Contact JWELL Machinery today to explore how our advanced extrusion technology can revolutionize your SPC flooring production!
